Corrugated Boxes for Manufacturers and Brands That Ship at Volume.

We make the board, print it and convert it in Mandideep, Bhopal, with 3,000 tonnes a month of installed capacity. Our packaging site is BRCGS certified for food, non-food and hygiene-sensitive products.

Request a Quote View Box Styles

Send dimensions and volume. We return a dieline and a costed quote.

  1. 1 Box spec
  2. 2 Volume and delivery
  3. 3 Contact
What box do you need?

Sample size shown. Enter your dimensions to update.

Cut length
1,035 mm
Deckle, with flute allowance
504 mm

Indicative blank for a regular slotted container. We confirm the final size when we cut your sample.

Inside dimensions in millimetres. Not sure of the board? Choose "Advise me" under Board and flute. Do not have the box size yet? Choose "Not sure, advise me" under Box style and leave the sizes blank. We will ask what you are packing on the next step.

Corrugator line and stacked board on the plant floor in Mandideep
Board Plant, Mandideep

Automatic 5-ply line, A, B, C and E flutes, 2,200 mm deckle, 200 m/min.

3,000 Tonnes
Installed capacity a month
2,200 mm
Corrugator deckle
2 Working Days
Dieline and costed quote
BRCGS
Packaging Materials, ISOQAR

BRCGS Packaging Materials, ISOQAR, valid until 6 June 2027. Sedex SMETA 4-Pillar audit completed April 2026.

Box Styles and Board Specifications

Four product families on 3-ply and 5-ply corrugated board.

Shipping Boxes (RSC)

Regular slotted containers for general freight. They ship flat and fold on your line, which cuts storage space and freight per carton.

  • Glued or stitched joint
  • Flexo print, up to 3 colours
  • Knocked-down supply
Request a Quote
Construction
3-ply single wall, or 5-ply double wall
Flutes
3-ply: A, B, C or E; 5-ply: EB, EC, EA, BC, BA or CA
Edge crush (ECT)
3-ply 4 to 8 kN/m (E flute: 4 to 6 kN/m); 5-ply 8 to 16 kN/m and above
Bursting strength
3-ply 6 to 12 kg/cm² (588 to 1,177 kPa); 5-ply 8 to 24 kg/cm² (785 to 2,354 kPa)
Typical use
Textiles, FMCG secondary packs, spare parts

Custom Die-Cut Boxes

Trays, wrap-around cartons and inserts cut on a die for an exact fit. We cut a plain sample on our digital cutter before any tooling is made.

  • Metal-free glued joint
  • Flexo print, up to 3 colours
  • Sample before tooling
Request a Quote
Construction
3-ply single wall
Flutes
A, B, C or E
Edge crush (ECT)
4 to 8 kN/m (E flute: 4 to 6 kN/m)
Bursting strength
6 to 12 kg/cm² (588 to 1,177 kPa)
Typical use
Pharma cartons, retail-ready packs, separators and inserts

Heavy-Duty Industrial Packaging

Double-wall boxes and bulk packs for heavy, stacked and long-haul loads. We design the board from your product weight, stack height and storage climate.

  • Pinned or glued joint
  • Blanks up to 2,184 mm wide
  • Pallet-ready bundling
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Construction
5-ply double wall
Flutes
EB, EC, EA, BC, BA or CA
Edge crush (ECT)
8 to 16 kN/m and above
Bursting strength
8 to 24 kg/cm² (785 to 2,354 kPa)
Typical use
Machinery, bulk FMCG, export and long-haul freight

Eco-Friendly E-Commerce Mailers

Die-cut mailers and tuck-top shippers for courier and parcel networks. Light recyclable board, printed on the outside face, assembled without tape.

  • Self-locking, no tape
  • Maize-starch adhesive
  • Outside-face flexo print
Request a Quote
Construction
3-ply single wall
Flutes
A, B, C or E
Edge crush (ECT)
4 to 8 kN/m (E flute: 4 to 6 kN/m)
Bursting strength
6 to 12 kg/cm² (588 to 1,177 kPa)
Typical use
D2C parcels, subscription boxes, courier shippers

Strength figures are typical ranges for the family. Ranges are from our lab test records. The final spec is set against your load, stack height and storage conditions.

Standard Flute Profiles, Board Thickness From Our Line

FluteFlute height mmFlutes per 300 mmBoard thickness mmBehaviourTypical use
E1.1 to 1.6about 901.5 to 2Thin profile, fine print faceMailers, retail cartons, inserts
B2.2 to 3.0about 503 to 3.5Rigid flat crush, good printDie-cut trays, FMCG cartons
C3.5 to 4.0about 404 to 4.5Balanced stacking and cushioningGeneral shipping RSC
A4.5 to 4.8about 335 to 5.5Most cushioning, lower flat crushFragile and light-stack goods
EBE over B90 over 504 to 5Fine print face, rigid B corePrinted retail-ready shippers, FMCG
ECE over C90 over 405 to 6Fine print face, C for stackingPrinted shippers for stacked goods
EAE over A90 over 336 to 7Fine print face, most cushioningFragile goods in a printed shipper
BCB over C50 over 407 to 8Stacking and puncture resistanceHeavy industrial and export packs
BAB over A50 over 338 to 9Rigid face, cushioning coreHeavy goods that need cushioning
CAC over A40 over 339 to 10Thickest build, stacking with cushioningExport and long-haul freight, machinery and spare parts

Print and Finishing

Flexo print up to 3 colours. Flat-bed die-cutting and creasing. Slitting and scoring. Glued, stitched and pinned joints; metal-free glued joints for pharma and hygiene-sensitive packs. Partitions and separators.

Packaging You Can Plan Around

Lead times, prototypes, pricing tiers and freight are stated up front, so the plan you build around your PO stays intact.

7 to 10 working days

Lead Time on Repeat Builds

From PO to dispatch once the build is approved. A first order adds the sampling days.

2 + 3 working days

Structural CAD Prototyping

A dieline within 2 working days. A plain-board sample from our in-house digital cutter within 3 working days of dieline approval.

Load-engineered

Board Built to Your Stack

We set the paper build from product weight, stack height and climate, then crush-test the first box of the build.

More than a dozen paper mills

Supply That Survives a Shortage

Liners and fluting come from more than a dozen partner mills, so a shortage at one does not stop your line.

Recyclable board

Sustainable by Construction

Recycled kraft, virgin kraft, duplex and white-top liners, semi-chemical fluting, and maize-starch adhesive. Custom papers on enquiry. Metal-free glued joints for pharma and hygiene-sensitive packs.

Per truckload

Freight Shown on the Quote

Freight is priced per truckload and scaled to your knocked-down blank, so delivered cost is clear before you order.

Volume Tiers on Your Monthly Programme

Your tier follows the monthly quantity you commit to, not a single PO. A higher committed tier improves unit pricing.

  1. Up to50,000
  2. 50,000 to1 lakh
  3. 1 to5 lakh
  4. 5 to10 lakh
  5. Above10 lakh
Kraft reels under a 5-tonne overhead crane
Reel Store, 5-Tonne Crane

Paper from more than a dozen partner mills. Every incoming reel is checked for gsm, BF, moisture and width.

Industries We Pack For

Food and FMCG

Secondary and distribution packs for food and fast-moving goods.

Made at a BRCGS-certified site whose scope covers food packaging.

Quote for Food and FMCG →
Pharmaceuticals

Cartons made to your specification. Metal-free glued joints.

A plain-board sample to approve before the run starts.

Quote for Pharma →
Consumer Goods

Printed shippers that identify the product and carry it safely through handling.

Three-colour flexo, printed in the same plant.

Quote for Consumer Goods →
Agriculture

Boxes for fresh produce.

A sample cut and fit-checked before the first run.

Quote for Agriculture →
Textiles and Yarn

Cartons for yarn and finished textiles.

Made on board we corrugate ourselves.

Quote for Textiles →
Beverages

Cartons for packed drinks.

Brand and handling marks in up to three colours.

Quote for Beverages →

From Paper to Packaging, in One Plant

More than 100,000 sq ft of plant working area in Mandideep.

  1. 01

    Board Making

    Automatic 5-ply board plant with A, B, C and E flutes, a 2,200 mm deckle and a board line speed of 200 m/min. Maize-starch adhesive from an automatic glue kitchen.

  2. 02

    Print and Convert

    Two 3-colour flexographic printers print, slot and rotary die-cut the sheets into finished blanks.

  3. 03

    Finish and Bundle

    Two automatic folder-gluer and stitcher units fold, glue or stitch the boxes, then bundle them in sync.

  4. 04

    Inspect and Dispatch

    Every order is checked against the agreed specification and dispatched on the date you were given.

Automatic 5-ply board plant with a Production Control System and an automatic glue kitchen.

Flat-bed die punching, 72 × 52 in (1,829 × 1,321 mm).

Two flexo printer-slotters
Two 3-Colour Flexo Printers

Printing, slotting and rotary die cutting.

Double backer on the corrugator
Double Backer

Final liner bonded with maize-starch adhesive from an automatic glue kitchen.

Tested Before It Ships, and Logged With the Conditions It Was Tested In

Board strength moves with moisture. We record moisture beside every compression result, so a monsoon delivery and a winter delivery can be compared fairly.

Edge Crush Test

ECT, kN/m

Measures the compressive load a strip of board carries on its edge. It is the main driver of how high a box stack can go.

Tested to ISO 3037 method, conditioned at 27 °C / 65 % RH

Bursting Strength

Bursting strength, kg/cm² and kPa

Measures resistance to bursting pressure. It tells you how the board copes with rough handling and sharp-cornered contents.

Tested to IS 1060 (Part 1)

Box Compression

BCT, kgf

Crushes a finished box between plates to find the load it holds before failing. The first box of every new build family gets a confirmation crush test.

Empty box crushed to failure, 24 h after manufacture, moisture recorded; results in kgf

  1. Reel Intake

    Incoming reels checked for gsm, BF, moisture and width.

  2. Corrugator

    Gum viscosity, caliper and board moisture watched while the board runs.

  3. First Article

    First box of a new build is crush-tested against the spec.

  4. Conversion

    Size, print registration and joint checked at the machine.

  5. Dispatch

    Final inspection and a batch record before the truck leaves.

BRCGS Global Standard for Packaging Materials

Independently audited for food safety and quality management in packaging manufacture.

Certification body
ISOQAR Limited
Certificate number
25821-BRP-001
Site code
10019371
Valid until
6 June 2027
Scope
Packaging for food, non-food and hygiene-sensitive products

Check the BRCGS Directory

Sedex SMETA 4-Pillar Audit

Ethical trade audit of how the plant treats its people and its surroundings.

Pillars
Labour standards, health and safety, environment, business ethics
Last audit
April 2026

Send a spec and we reply with a dieline and a costed quote within 2 working days. Request a Quote →

Quality lab with compression and bursting testers
In-House Laboratory

Compression, bursting strength, GSM and Cobb, ECT and RCT.

Questions Procurement Teams Ask

If yours is not here, put it in the notes field of the RFQ form.

What order sizes do you quote?

From one-off orders, with a minimum order quantity agreed when we quote, to monthly programmes above 10 lakh boxes. Unit pricing improves at each monthly programme tier.

Can you match the box I use today?

Yes. Send a sample or the spec. We rebuild the board to the same strength, cut a plain sample on our digital cutter and crush-test the first box.

Do you supply packaging for pharma and food brands?

Our BRCGS Packaging Materials certificate covers packaging for food, non-food and hygiene-sensitive products. We offer metal-free glued joints for packs that cannot take stitching wire.

How do you handle strength in the monsoon?

We record board moisture with every compression test and agree a strength margin with you up front, so wet-season deliveries still meet your tested value.

Do you make a sample before tooling?

Yes. A plain sample is cut on our in-house digital cutter before any tooling and for every new build, within 3 working days of dieline approval.

How is freight charged?

Per truckload, shown as a line on the quote. Boxes ship knocked-down and pallet-ready, so the delivered cost is clear before you order.

Send the Spec. Get a Dieline and a Costed Quote.

Send dimensions and volume. We return a dieline and a costed quote.

Request a Quote
Request a Quote Box Styles